Turnkey Breweries
Capacity per brew: 10HL-100HL/brew Or 10BBL-100BBL/Brew
Efficiency: Max 8-10 brews/day, Brewhouse efficiency: 90-95%
Normal brewhouse configuration: Three, four, five vessels
Automation:Semi automatic or fully automation
Features:
Higher wort wort extract
Lower energy cost and material consumption
Auto temp control for water, steam, wort, beer flow etc.
Well designed steam system to increase heating efficiency and lower energy lost
More reasonable piping construction to avoid the wort aeration problem and decrease the material lost
Internal heater for separate kettle, working with cylinder and bottom jacket for better boiling effect.
Adjust cooker for using other ingredients like rice, corn etc. Separate buffer tank for increasing brewing efficiency.
Possible to make boiling process under pressure, especially for brewery at higher altitude.
Possible catwalks on top, or with manifold or piping corridor
Cooling unit for current use and well prepared for future expanding
Automation system with curve indication and production record printing, with recipe storage function, clients can create new recipe as the exact production requirement.
Fresh yeast supply or fixed yeast propagation unit
Whole package line well planned.
Configuration:
Grain handling: whole grain handling unit including mill, malt transfer, silo, hopper etc
Brewhouse: Three, four or five vessels, the whole brewhouse unit, optional rice cooker
Cellar: Fermenter, storage tank and BBTs, for fermentation of different kinds of beer, all assembled and isolated, With cat walks or manifold.
Cooling: Chiller connected with glycol tank for cooling, Ice water tank and plat cooler for wort cooling
CIP: Fixed CIP station
Filtration: Diatomite filtration, membrane filter, Plate frame filtration unit etc.
Compressed air unit and N2 generator, all piping line connected with system
Yeast: Yeast storage tanks or Yeast propagation system
Optional:
Bottling line range from 1000-3000bph for different bottles or bigger capacity
Additional hops dosing unit
Yeast assimilation system
CO2 recovery system
Fully automatic system possible, with "Brewmaxx" software from Proleit
Other unit:
CIP
CIP unit from ZYB differs as different brewery capacity and configuration request, which includes the CIP cart, simple CIP tank, manual and automatic CIP station. Following different cleaning process and system capacity, the capacity differs from 50L to 5000L, with basic configuration of 2 vessels and 5 vessels.
The portable CIP cart and simple CIP system is connected with hose and movable pumps, which are more used for brewpub and the smaller craft breweries. The fixed CIP station can be with fully stainless steel piping or part hose, to make the whole cleaning process easier. As the exact request, it can be manual, semi automatic or automatic. The PLC can be programmed as the exact cleaning process from clients.
Cooling Unit
Cooling system from ZYB is well prepared for the existing production and future expanding, all design and solution follows exact configuration requirement, and aiming to the best energy analysis. With our advantage on choosing the right equipment, piping design, we do better temp control and more strict production control.
The whole system consists of chiller, glycol tank, HE, ice water tank etc. The entire cooling unit with its own circulation which has no bad effect with other stuff, the temp under more guarantee on acculturation. Ice water tank used for wort cooling, the water to be cooled by glycol via its own cooling jacket or heat exchanger. Water after wort cooling to be used for new brews. The cooling system can be simple or more professional as the exact output, the goal for each solution is for perfect production control on beer brewing.
Control Panel
The control system from ZYB adopts the standard requirement of food & beverage industry, with positive innovation based on beer brewing industry, which makes our control system well related with other units of the whole brewing plant. All PLC control interface and the assorted piping & valves etc following the reasonable operation of most of the brew masters all over the world, the interface is simple but clear enough, flowchart perfectly follow the the exact request.
Panel from ZYB with IP55 or IP65 protection grade, all the electric fittings use the world famous brand like Siemens, Danfoss, ABB, Schneider, E+H etc.
As the request of modernize brewing process renovation, we keeping upgrading on our PLC software, meanwhile are using more and more "Brewmaxx" software from Proleit, to make our system more suitable for higher automation request. With this we made big step on the efficiency, time, and overall efficiency and energy saving of the brewery plant operation, we believe this will be the trend of the micro brewery development, and team ZYB will be at higher level and keeping improving and innovation.
ZYB Family
We are working on spreading the craft beer culture in China and other countries, and try our best to do more and achieve the improvement on technology and quality of craft brewing industry. We help all the people involved in craft beer industry with the most suitable customized solution, supply stable and efficient production and longer term after salves service. We help with the best balance between technology, quality and the value for each clients.
Yucheng Zeyu Machinery Co., LTD, founded in 2013, is the one of the professional and Influential brewery equipment supplier. With the unique technology basis and production advantage, we focus on research, development and fabrication of craft brewery system, After years of development we established stable market in Europe and North America, and are moving quickly on market in China and other area all over the world.
We concentrated more on turnkey brewery projects in the past years, and other brewery system with intention of expanding and extra request on service etc. We supply the best technology and service for all the users which helps us expand our consumer scope. Meanwhile we also made big step on others like distillery, fruit wine and dariry system.
Company Vision
Development: Result leading, customer priority, service
Product: Bring the biggest value to clients
Mission: Promoting Chinese craft brewery to top level in the world
Market: Customer satisfaction, customer value
HR: Bring value to contribution, use action to fulfill the promise.
Our Advantage:
Perfect customized solution for all projects
Detailed and higher efficient turnkey projects management
Higher quality than top level suppliers
Creation of higher extra value and lower cost
Price and product quality perfect integration
Project management experience & continuous service
Manufacture details
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